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  分子催化  2021, Vol. 35 Issue (3): 263-272
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袁亚梅, 陈慧, 赵丹阳, 吴驰, 耿皎, 沈俭一. 硫化镍和磷化镍的HDS加氢活性和稳定性[J]. 分子催化, 2021, 35(3): 263-272.
YUAN Ya-mei, CHEN Hui, ZHAO Dan-yang, WU Chi, GENG Jiao, SHEN Jian-yi. Stability and Activity of Ni2P and NiSx for the Hydrotreating Reactions[J]. Journal of Molecular Catalysis (China), 2021, 35(3): 263-272.

基金项目

本工作受到国家自然科学基金面上项目(21773108)、国家自然科学基金中德合作项目(21761132006)和中央高校基本科研业务费资助

作者简介

袁亚梅, 女, 1989年生, 博士

通讯联系人

沈俭一, E-mail: jyshen@nju.edu.cn; Tel: 025-89684305

文章历史

收稿日期:2020-11-08
修回日期:2021-01-13
硫化镍和磷化镍的HDS加氢活性和稳定性
袁亚梅 , 陈慧 , 赵丹阳 , 吴驰 , 耿皎 , 沈俭一     
南京大学 化学化工学院 介观化学教育部重点实验室, 江苏 南京 210023
摘要:采用共沉淀法制备了高分散80% Ni/Al2O3催化剂,经350℃焙烧,得高分散NiO/Al2O3(NiO粒径~3 nm),将其以CS2硫化(310℃,4 h)或PPh3磷化(320℃,36 h),分别获得了高分散的硫化镍(Ni3S2和Ni3S4,5.8 nm)和Ni2P(7.0 nm),在二苯并噻吩(DBT)的加氢脱硫(HDS)反应中,Ni2P的活性远高于NiSx(360℃时DBT的转化率分别为100%和75%).若将NiSx用PPh3磷化,则NiSx全部转化为Ni2P(13.3 nm),其HDS活性远高于原来的NiSx且与直接磷化获得的Ni2P(7.0 nm)相当.反之,若将Ni2P用CS2硫化,则Ni2P物相不变,粒径也没有长大,表明Ni2P物相远比NiSx稳定,且其HDS活性高于直接磷化的Ni2P,表明其Ni2P表面可能生成了HDS活性更高的某种Ni-P-S物种.
关键词Ni2P/Al2O3催化剂    NiSx/Al2O3催化剂    PPh3液相磷化    CS2液相硫化    物相稳定性    加氢精制反应    
Stability and Activity of Ni2P and NiSx for the Hydrotreating Reactions
YUAN Ya-mei , CHEN Hui , ZHAO Dan-yang , WU Chi , GENG Jiao , SHEN Jian-yi     
Laboratory of Mesoscopic Chemistry, School of Chemistry and Chemical Engineering, Nanjing University, Nanjing 210023, China
Abstract: A highly dispersed 80% Ni/Al2O3 catalyst was prepared by the co-precipitation method, which was calcined in air at 350 ℃ to obtain a highly dispersed NiO/Al2O3 with NiO particles of about 3 nm. The NiO/Al2O3 was then sulfided with CS2 at 310 ℃ to nickel sulfides (Ni3S2 and Ni3S4 of about 5.8 nm), or phosphided with PPh3 at 320 ℃ to Ni2P (7.0 nm). The NiSx phases were completely converted into Ni2P (13.3 nm) when phosphided with PPh3 at 320 ℃, which was as active as the directly phosphided Ni2P (7.0 nm). In contrast, the phase and crystalline size of Ni2P did not change when treated with CS2 even at 360 ℃, indicating that the Ni2P was much more stable than the NiSx (Ni3S2 and Ni3S4). Moreover, the Ni2P/Al2O3 treated with CS2 at 310 ℃ was more active than the directly phosphided Ni2P for the hydrodesulfication (HDS) reaction, indicating that the incorporation of S into Ni2P might generate some Ni-P-S species that were more active than the Ni-P surface species for the HDS reactions.
Key words: Ni2P/Al2O3 catalyst    NiSx/Al2O3 catalyst    liquid phase phosphidation by PPh3    liquid phase sulfidation by CS2    phase stability    hydrotreating reaction    

硫化镍本身在加氢精制反应中的加氢脱硫(HDS)活性并不理想, 主要作为硫化钼或钨体系的助催化剂, 组成γ-Al2O3或SiO2担载的Ni-Mo-S和Ni-W-S催化剂. 磷化镍具有较高的HDS、加氢脱氮(HDN)活性和较高的耐硫性能, 有可能替代传统的过渡金属硫化物催化剂用于加氢精制反应. 文献中关于硫化镍和磷化镍的比较研究很少. 由于原料和制备方法对催化剂的组成和性能影响很大, 比较硫化镍和磷化镍并非易事.

我们采用共沉淀法制备了高担载量和高分散度的80%Ni/Al2O3催化剂, 经350 ℃焙烧后获得了高分散的NiO/Al2O3催化剂前驱体, 其中NiO的粒径约为3 nm. 用CS2在310 ℃将NiO/Al2O3硫化4 h, 获得了高分散的硫化镍(Ni3S2和Ni3S4), 粒径约为5.8 nm. 用三苯基膦(PPh3)将上述硫化镍磷化, 如果磷化温度较低(170~220 ℃), 硫化镍就无法被磷化, 但其粒径会逐渐增大至8.4 nm. 在270 ℃时部分硫化镍已被磷化成Ni2P, 粒径增大至11.7 nm. 磷化温度升至320 ℃, 硫化镍全部转化为Ni2P, 得到NiSx(P)/Al2O3催化剂, Ni2P粒径也进一步增大到13.3 nm.

如果将所得的Ni/Al2O3用PPh3在320 ℃磷化36 h, NiO就转化为纯Ni2P物相(粒径约为7.0 nm), 得到Ni2P/Al2O3催化剂. 用CS2硫化Ni2P/Al2O3时, 即使温度提高到360 ℃, 催化剂中仍只检测到Ni2P物相, 表明Ni2P物相比硫化镍(Ni3S2和Ni3S4)物相更加稳定, 难以被CS2硫化, 这是Ni2P具有较高耐硫性能的重要原因. 硫化后的Ni2P(S)/Al2O3催化剂中Ni2P粒径增大到9.5 nm, 但仍比320 ℃磷化硫化镍得到的Ni2P的粒径(13.3 nm)小得多, 证明Ni2P物相和粒径都比较稳定.

分析催化剂的化学组成发现, 硫化镍经PPh3磷化后仅剩余了3%的S, 即绝大部分S已被P取代, NiSx转化成了Ni2P, 而磷化镍经CS2硫化后只有1.1%的S进入催化剂中, 且未检测到硫化物物相, 表明Ni2P确实具有很强的抗硫性能. 此外, 无论是将硫化镍磷化, 还是将磷化镍硫化, 所得样品中P/Ni比值相似(0.74), 均高于Ni2P的化学计量比0.5, 说明除了Ni2P外, 催化剂中还可能存在富磷磷化镍或其他含P物种.

将上述直接磷化或硫化得到的Ni2P/Al2O3和NiSx/Al2O3催化剂, 以及硫化镍再磷化(NiSx(P)/Al2O3)和磷化镍再硫化(Ni2P(S)/Al2O3)后的催化剂分别用于模型柴油(含1.72%(质量分数)的二苯并噻吩(DBT)、0.185%(质量分数)的喹啉、5%(质量分数)的四氢萘)的加氢精制反应. 反应后, Ni2P/Al2O3和NiSx/Al2O3催化剂的物相都没有发生变化, 表明Ni2P和NiSx物相在加氢精制反应过程中均是稳定的. NiSx(P)/Al2O3经过HDS反应, Ni2P的XRD衍射峰依然存在, 且较强, 表明该催化剂在反应条件下没有被DBT硫化, 即由硫化镍磷化而转化来的Ni2P在加氢精制反应条件下也是稳定的. Ni2P(S)/Al2O3经过HDS反应, 仍以Ni2P物相为主, 但出现了NiP2, 可能是因为催化剂中残留了过量P, 它在温度较高时与Ni2P反应, 生成了过磷化物NiP2.

在DBT的HDS反应中, Ni2P/Al2O3的HDS活性远高于NiSx/Al2O3. 在360 ℃时, 以Ni2P为主要物相的Ni2P/Al2O3、NiSx(P)/Al2O3和Ni2P(S)/Al2O3的DBT加氢脱硫活性均达到了100%, 而NiSx/Al2O3的DBT转化率只有75%. 同时, Ni2P(S)/Al2O3的HDS活性高于Ni2P/Al2O3, 例如在260 ℃时, 它们的HDS转化率分别为66%和45%. Ni2P在CS2硫化时物相没有发生变化, 但有1.1%的S进入了催化剂, 表明Ni2P经CS2硫化后有Ni-P-S表面物种生成, 其HDS加氢活性高于纯Ni2P. NiSx(P)/Al2O3中也含有3%的S, 但其HDS活性却与Ni2P/Al2O3差别不大, 可能是由于NiSx(P)/Al2O3中Ni2P的粒径(13.0 nm)远大于Ni2P/Al2O3的粒径(7.0 nm). 可见, 由于S的存在, NiSx(P)/Al2O3中Ni2P的活性还是显著提高了. 因此, 在360 ℃, DBT在这些催化剂上的转化率顺序为: Ni2P(S)/Al2O3 > NiSx(P)/Al2O3 > Ni2P/Al2O3 > > NiSx/Al2O3.

在产物选择性方面, 随着反应温度提高, 所有催化剂上生成环己基苯(CHB)的选择性增大, 表明在这些催化剂上, DBT的HDS反应以先加氢再脱硫路线为主, 而非生成联苯(BP)产物的直接脱硫路线. 4个催化剂上HDS反应生成CHB的选择性顺序为Ni2P/Al2O3 > NiSx(P)/Al2O3 > Ni2P(S)/Al2O3 > NiSx/Al2O3, 表明催化剂中的S不利于加氢脱硫反应路线.

在260~360 ℃下, 4种催化剂都表现出很高的加氢脱氮活性, 喹啉转化率均达到100%. 虽然各催化剂上丙基环己烷(PCH)的选择性都随反应温度提高而提高, 但不同催化剂对PCH的选择性也存在差异(较低温度下尤为明显). 260 ℃时, NiSx/Al2O3、Ni2P/Al2O3、Ni2P(S)/Al2O3和NiSx(P)/Al2O3上的PCH选择性依次为30%、90%、80%和88%. 可见, Ni2P对喹啉的苯环加氢活性远高于硫化镍.

不同方法得到的磷化镍对四氢萘加氢精制反应的催化活性均远高于硫化镍. 例如, 360 ℃时四氢萘在NiSx/Al2O3上的转化率仅有0.6%, 但在NiSx(P)/Al2O3、Ni2P/Al2O3和Ni2P(S)/Al2O3上四氢萘的转化率分别达到了5.7%、9.2%和13.8%, 与催化剂的DBT加氢脱硫活性顺序一致. 四氢萘在加氢精制反应中既可发生加氢反应生成反式和顺式十氢萘, 也可发生脱氢反应生成萘. Ni2P的十氢萘选择性远高于NiSx, 而含硫Ni2P催化剂的十氢萘选择性则降低了, 再次表明Ni2P中含硫不利于芳环加氢反应.

1 Introduction

Nickel sulfides have various applications in the fields such as semiconductors, optoelectronics, energy and catalysis[1-5]. However, they are not highly active for the hydrotreating reactions[6-10], and were mainly used as promoters for the supported Ni-Mo-S and Ni-W-S catalysts[11-13]. On the other hand, the transition metal phosphides(especially Ni2P)were found to be highly active for the hydrotreating reactions and expected to become a new generation of catalysts to play the same functions as the traditional catalysts of metal sulfides. In fact, different techniques have been developed for the preparation of metal phosphides, for example, the technique of temperature-programmed reduction(TPR), the gas phase phosphidation with PH3 and liquid phase phosphidation with PPh3[14-16].

Only a few comparative studies on the nickel sulfides and phosphides were reported in literature. Phimsen et al.[17] prepared a 15%Ni/Al2O3 catalyst, which was sulfided by H2S/H2 to nickel sulfides(Ni3S2 and Ni3S4)or phosphided by the TPR method to nickel phosphides(Ni12P5 and Ni3P). They found that the nickel phosphides showed the higher hydrogenation and hydrodeoxygenation activities than the nickel sulfides while the nickel sulfides exhibited the lower methanation and cracking activities than the nickel phosphides for the production of bio-fuels from the spent coffee oil. Stinner et al.[18] found that the presence of H2S in feed strongly inhibited the hydrodenitridation(HDN)activity of a Ni2P catalyst, and the activity could not be recovered even after the removal of H2S from the feed. The authors argued that Ni2P was more stable than NiSx and Ni2P could not be sulfided by H2S so that the decrease of HDN activity must be due to the irreversible block of active sites of Ni2P by the strongly adsorbed H2S. However, others reported that sulfur could be incorporated into the surface of metal phosphides during the HDS reactions. For example, Oyama et al.[19-20] detected Ni-S bonds on the surface of used nickel phosphides, suggesting the formation of nickel phosphosulfide surface species, which might be the real active species for the HDS reactions. Wang et al.[21] found that the Ni2P/MCM-41 passivated by H2S was more active than that passivated by O2 for the HDS reaction, and the catalyst with the higher HDS activity contained more sulfur after the reaction. The authors also suggested that the surface sulfides or phosphosulfide species were the active sites for the HDS reaction. Similar results were obtained on the FeP/SiO2 prepared with FeS as the precursor[22]. Nelson et al.[23] indicated that up to 50% of surface P atoms in Ni2P could be replaced by S according to their DFT calculations.

It is not easy to adequately compare nickel sulfides with phosphides since different precursors and preparation methods could significantly affect the composition and performance of catalysts. To a large extent, the relatively low HDS activities of nickel sulfides might be due to their low surface area, poor dispersion and thus little active sites[7-9]. It can be expected that more active sites and consequently higher HDS activity could be achieved with nickel sulfides. Recently, highly dispersed Ni2P[16, 24-27] andFexP[28-29] catalysts were prepared in our group, with the highly loaded(60%~80% weight percent)and dispersed precursors. The Ni2P catalysts thus prepared possessed small particles and abundant active sites and exhibited high activities for the HDS reactions of dibenzothiophene(DBT). In particular, the phosphidation of the 80% Ni/Al2O3(with the high H2 uptake of 1017 μmol/g)generated a Ni2P/Al2O3 catalyst with the CO uptake of 345 µmol/g, which is the highest value reported so far[26]. In this work, the similar nickel precursor was used to prepare nickel sulfides and compared with Ni2P. However, since the nickel sulfides were prepared by the direct sulfidation with CS2, Ni2P in comparison must be prepared via the direct phosphidation with the same calcined precursor without the pre-reduction. In brief, the highly dispersed 80% Ni/Al2O3 catalyst was prepared, calcined and then sulfided by CS2 or phophided by PPh3 in liquid phases to obtain the highly dispersed nickel sulfides(NiSx)or Ni2P catalysts. Then the NiSx(or Ni2P)was further treated by PPh3(or CS2)to observe the phase changes. All the catalysts were tested for the HDS of DBT, HDN of quinoline and hydrogenation of tetralin.

2 Experimental 2.1 Preparation of catalysts

The Ni/Al2O3 with about 80% Ni in weight was prepared by the co-precipitation method and dried with n-butanol[26]. In brief, desired amounts of Ni(NO32and Al(NO33 were dissolved in 100 mL de-ionized water to obtain a solution, while desired amount of Na2CO3 was dissolved in 100 mL de-ionized water to obtain another solution. The two solutions were simultaneously added drop-wise into 200 mL de-ionized water under stirring at 80 ℃. The precipitate formed waswashed thoroughly with de-ionized water, and then dispersed into 200 mL n-butanol which was evaporated at 80 ℃. The sample was then further dried at 120 ℃for 12 h, and calcined in air at 350 ℃ for 3 h. The samplethus obtained was denoted as NiO/Al2O3.

The sample was sulfided by CS2 in liquid ph-ase[29-30]. Typically, the NiO/Al2O3 was loaded into a fix-bed reactor with an inner diameter of 10 mm and sandwiched with quartz sands. Then, a heptanes solution containing 2%(weight percentage)CS2 was pumped into the reactor along with H2 flow at a weight hourly space velocity(WHSV)of 2 h-1 and H2/oil of 300 v/v. The reactor was heated from room temperature to 230 ℃ with a rate of 1 ℃/min, kept at 230 ℃ for 2 h, then heated to 310 ℃ with the same rate, and kept at 310 ℃ for 4 h. The sample thus sulfided directly was denoted as NiSx/Al2O3.

The NiO/Al2O3 was phosphided by PPh3 in liquidphase[26]. The procedure was similar to that of sulfi-dation above, but a heptane solution containing 2%(weight percentage)PPh3 was used here. The temperature was elevated to 320 ℃ with the rate of 1 ℃/min and kept at 320 ℃ for 36 h. The catalyst thus phos-phided directly was denoted as Ni2P/Al2O3.

Then, the NiSx/Al2O3 was treated by PPh3 with the same phosphidation procedure described above and the sample obtained was denoted as NiSx(P)/Al2O3. Similarly, the Ni2P/Al2O3 was treated by CS2 with the same sulfidation procedure described above and the sample obtained was denoted as Ni2P(S)/Al2O3.

2.2 Characterization of catalysts

The catalysts for characterizations were passi-vated before unloaded from the fix-bed reactor. X-ray diffraction(XRD)patterns were collected on a Shimadzu XRD-6000 powder diffractometer using a Cu radiation(λ=0.1541 nm)at 40 kV and 30 mA.The 2θ scans covered the range of 10° to 80° with a speed of 6(°)/min and a step of 0.02°. The chem-ical compositions of catalysts were analyzed by an ARL-9800 X-ray fluorescence spectrometer(XRF).

2.3 Catalytic tests

Model diesel containing 1.72% DBT, 0.185%quinoline, 5% tetralin and 0.5% n-octane(as an internal standard)in balanced n-tetradecane(solvent)was pumped into a tubular stainless steel fix-bed reactor with an inner diameter of 10 mm for the evaluation of catalysts at 260~360 ℃, 3.1 MPa with a WHSV of 2 h-1and H2/oil ratio of 1500(v/v). The products were collected after 24 h when the activity was stabilized, and analyzed on a gas chromatograph equipped with a flame ionization detector(FID), a flame photometric detector(FPD)and a nitrogen-phosphorus detector(NPD).

3 Results and discussion 3.1 Phosphidation of NiSx

Fig. 1 shows the XRD patterns for the NiO/Al2O3, NiSx/Al2O3 and the samples derived from the phos-phidations of NiSx/Al2O3 at 170~320 ℃ for 36 h, respe-ctively. Only broad diffraction peaks for NiO(PDF 65-2901)were detected for the calcined sample(Fig. 1(a)), indicating that small NiO particles(about 3 nm)were highly dispersed on the support. When the NiO/Al2O3 was sulfided by CS2 at 310 ℃, the diffraction pea-ks for NiO disappeared, and new peaks for Ni3S2(PDF 44-1418)appeared at 2θ=21.7°, 31.1°, 37.7°, 44.3°, 49.7° and 55.2° and those for Ni3S4(PDF 43-1469)appeared at 2θ=26.5°, 31.3°, 37.9°, 49.9° and 54.8°(Fig. 1(b)), indicating the format-ion of nickel sulfides(denoted as NiSx)upon the direct sulfidation of NiO/Al2O3 by CS2.

Fig.1 XRD patterns for the Ni/Al2O3 calcined at 350 ℃ (a), followed by sulfidation of (a) at 310 ℃ for 4 h (b) and then phosphidation of (b) at 170~320 ℃ for 36 h (c-f), respectively

Fig. 1(c-f) show the XRD patterns for the NiSx/Al2O3 phosphided at different temperatures(170~320 ℃)for 36 h. When the NiSx/Al2O3 was phosphided at 170 and 220 ℃, only Ni3S2 and Ni3S4 phases were obs-erved(Fig. 1(c) and (d)), indicating that NiSx could not be phosphided at the low temperatures. However, the intensities of diffraction peaks for NiSx increased, indicating the increase in the crystalline sizes of NiSx during the phosphidation. When the NiSx/Al2O3 was phosphided at 270 ℃, the diffraction peaks for NiSx dis-appeared, and the diffraction peaks for Ni2P(PDF 65-1989)appeared at 2θ=40.7°, 44.6°, 47.4° and 54.2° and those for Ni12P5(PDF 22-1190)appeared at 2θ=48.9°(Fig. 1(e)), indicating the replacement ofS in NiSx by P during the process. When the phos-phidation temperature increased to 320 ℃, the diffract-ion peak for Ni12P5 disappeared while the intensities of peaks for Ni2P increased significantly(Fig. 1(f)), indicating the complete conversion of NiSx to Ni2P(NiSx(P)/Al2O3)and growing of the Ni2P particles.

Table 1 summarizes the information of the phases and crystalline sizes for the samples(a-f)in Fig. 1. The crystalline size of NiO obtained by the calcination of Ni/Al2O3 at 350 ℃ was estimated to be about 3 nm, while the direct sulfidation led to the formation of NiSx with the average crystalline size of about 5.8 nm. Although the NiSx was not phosphided by PPh3 at the lower temperatures, the crystalline sizes of NiSx were gradually increased to 8.4 nm. When NiSx was phosphided at 320 ℃, the crystalline size of formed Ni2P grew larger to about 13.3 nm.

Table 1 Phases and crystalline sizes in the catalysts prepared by different methods
3.2 Sulfidation of Ni2P

Fig. 2 shows the XRD patterns for the NiO/Al2O3, Ni2P/Al2O3 and those obtained by the sulfidation of Ni2P/Al2O3 at 310~360 ℃, respectively. When the NiO/Al2O3 was phosphided by PPh3 at 320 ℃, pure Ni2P phase wasobtained(Fig. 2(b)). However, when the Ni2P/Al2O3 was treated by CS2 at even higher temperature(360 ℃), the Ni2P was still the only phase detected by XRD, indicating that the Ni2P was significantly more stable than the sulfide phases(Ni3S2 and Ni3S4), and highly resistant to S poisoning.

Fig.2 XRD patterns for the Ni/Al2O3 calcined at 350 ℃ (a), followed by phosphidation of (a) at 320 ℃ for 36 h (b) and then sulfidation of (b) at 310~360 ℃ for 4 h (c and d), respectively

Table 2 displays the changes in the phases and crystalline sizes for the samples shown in Fig. 2. The crystalline size of Ni2P obtained by the direct phosphidation of NiO/Al2O3 with PPh3 was about 7.0 nm. When the Ni2P/Al2O3 was treated by CS2 at 310 ℃, both the Ni2P phase and the crystalline size(6.7 nm)did not change. When it was treated at 360 ℃, the Ni2P phase still remained, but the crystalline size of Ni2P increased to 9.5 nm, which was still significantly smaller than that formed by the phosphidation of NiSx at 320 ℃(13.3 nm), indicating the high stability of phase and crystalline size of Ni2P.

Table 2 Phases and crystalline sizes in the catalysts prepared by different procedures

Table 3 summarizes the information about the phases, crystalline sizes and compositions for the NiSx/Al2O3, Ni2P/Al2O3, NiSx(P)/Al2O3(NiSx/Al2O3 phosphided at 320 ℃)and Ni2P(S)/Al2O3(Ni2P/Al2O3sulfided at 310 ℃). It is seen that only 3% sulfur remai-ned in the NiSx(P)/Al2O3, i. e., most S in the NiSx was replaced by P upon the phosphidation of NiSx at 320 ℃. In contrast, only 1.1% sulfur was incorporated into the Ni2P(S)/Al2O3 when the Ni2P/Al2O3 was treated by CS2 at 310 ℃, indicating that Ni2P was highly resistant to sulfur. The P/Ni atom ratios in the NiSx(P)/Al2O3 andNi2P(S)/Al2O3 were similar(0.74), higher than the stoichiometric ratio of 0.5 for Ni2P, probably due to the presence of some other phosphorus species in the catalysts[16].

Table 3 Phases and crystalline sizes as well as chemical compositions analyzed by XRD and XRFfor the catalysts prepared by different procedures
3.3 Hydrotreating activities of nickel sulfides and phosphides

The catalysts NiSx/Al2O3, Ni2P/Al2O3, NiSx(P)/Al2O3 and Ni2P(S)/Al2O3 were compared for the hydr-otreating reactions. Fig. 3 shows the XRD patterns of the used catalysts after the hydrotreating reactions. It is seen that NiSx and Ni2P phases in NiSx/Al2O3(7.7 nm)and Ni2P/Al2O3(8.0 nm)remained after the reactions(Fig. 3(a) and (c)), indicating that both NiSx and Ni2P phases were stable during the HDS reactions.

Fig.3 XRD patterns for the used catalysts after the HDS reactions: NiSx/Al2O3 (a), NiSx(P)/Al2O3 (b), Ni2P/Al2O3 (c) and Ni2P(S)/Al2O3 (d)

The diffraction peaks for Ni2P in the NiSx(P)/Al2O3also remained with similar intensities(~13.0 nm)after the HDS reactions(Fig. 3(b)). However, some diffraction peaks for NiP2(PDF 21-0590)were observed in the used catalyst after the HDS reaction. The reaction of Ni2P with extra P in the catalyst during the HDS reaction might account for the formation of NiP2.

The diffraction peaks for Ni2P in the Ni2P(S)/Al2O3 did not seem to change(7.0 nm)after the HDS rea-ctions(Fig. 3(d)), indicating the high stability of Ni2P in this catalyst.

Fig. 4(a) shows the activities of the NiSx(P)/Al2O3, Ni2P/Al2O3, NiSx(P)/Al2O3 and Ni2P(S)/Al2O3 for theHDS of DBT. Apparently, the Ni2P/Al2O3 catalysts were significantly more active than the NiSx/Al2O3. It is known that the Ni2P was more active than sulfide catalysts for the hydrotreating reactions[14]. However, the comparisons were usually made between Ni2P and the commercial Ni-Mo-S catalysts[14, 20, 31-33]. In the current work, the Ni2P and NiSx were prepared from the same precursor. In addition, the NiSx/Al2O3(without Mo)prepared in this work showed the high activity for the HDS reaction. The conversion of DBT reached 75% at 360 ℃. This must due to that the NiSx/Al2O3 catalysts were prepared from the highly dispersed NiO/Al2O3 with small NiO particles(~ 3 nm).

Fig.4 Conversion of DBT (a) and selectivity to cyclohexylbenzene (CHB) (b) over the catalysts Reaction conditions: P=3.1 MPa, WHSV=2 h-1 and H2/oil=1500 (v/v)

It is worth noting that the Ni2P(S)/Al2O3 was moreactive than the Ni2P/Al2O3 for the HDS of DBT. For example, at 260 ℃, the conversion of DBT over the Ni2P(S)/Al2O3 and Ni2P/Al2O3 was about 66% and 45%, respectively. Some authors[19-22, 34] proposed that the M-P-S(M=metal)species formed on the surfaces of transition metal phosphides during the HDS reactions might be the real active species. When the Ni2P/Al2O3 was treated with CS2, the phase of Ni2P did not change, but some S(1.1%)was incorporated into the Ni2P(S)/Al2O3 according to the XRF analysis. Thus, our current result agreed well with reported that surface Ni-P-S species must be more active than pure Ni2P for the HDS reactions.

The NiSx(P)/Al2O3 contained 3% sulfur exhibi-ted the similar activity to the Ni2P/Al2O3 for the HDS reaction. However, the crystalline size of Ni2P in the NiSx(P)/Al2O3 was significantly larger(13.3 nm)thanthat in the Ni2P/Al2O3(7.0 nm). Thus, the HDS activity of Ni2P in the NiSx(P)/Al2O3 was significantly higher than that in the Ni2P/Al2O3, due to the presence of S.

The above results showed that the conversion of DBT at 360 ℃ followed the order of Ni2P(S)/Al2O3 > NiSx(P)/Al2O3 ~ Ni2P/Al2O3 > > NiSx/Al2O3.

Fig. 4(b) shows the selectivities for the HDS of DBT over the catalysts at different temperatures. With the increase of temperature, the selectivity to cyclohexylbenzene(CHB)increased over all the four catalysts. The high selectivity to CHB indicated that the HDS of DBT underwent mainly through the indirect desulfurization route(HYD)over the catalysts, where the desulfurization occurred after an aromatic ring in DBT was hydrogenated, rather than the direct desulfurization route(DDS)with the formation of bi-phenyl. It is also seen that the selectivity to CHB over the catalysts followed the order of Ni2P/Al2O3 > NiSx(P)/Al2O3 > Ni2P(S)/Al2O3 > NiSx/Al2O3, indicating that the presence of sulfur might be unfavorable to the HYD route over Ni2P for the HDS of DBT.

Fig. 5 shows the results for the conversion of quinoline and selectivity to propyl-cyclohexane(PCH)over the catalysts at different temperatures. The conversion of quinoline over all the catalysts reached 100% at 260~360 ℃, indicating the high HDN activityof these catalysts. Although the selectivity to PCH increased with temperature over the catalysts, the catalysts exhibited different selectivities to PCH(especially at low temperatures). For example, the selectivity to PCH at 260 ℃ over the NiSx/Al2O3, Ni2P/Al2O3, Ni2P(S)/Al2O3 and NiSx(P)/Al2O3 were about 30%, 90%, 80% and 88%, respectively, indicating that Ni2P was much more active than NiSx for the hydrogenation of aromatic ring in quinoline.

Fig.5 Conversion of quinoline (a) and selectivity to propyl-cyclohexane (PCH) (b) over the catalysts Reaction conditions: P=3.1 MPa, WHSV=2 h-1 and H2/oil=1500 (v/v)

Fig. 6(a) shows the conversions of tetralin over the catalysts. It is seen again that the Ni2P(S)/Al2O3 catalyst exhibited much higher activities than the Ni2P/Al2O3 and NiSx/Al2O3 catalysts. For example, the conversion of tetralin at 360 ℃ was only 0.6% over theNiSx/Al2O3, while that was 5.7%, 9.2% and 13.8% over the NiSx(P)/Al2O3, Ni2P/Al2O3 and Ni2P(S)/Al2O3, respectively, in consistence with the results for the HDS of DBT.

Fig.6 Conversion of tetralin (a) and the selectivity to decalin (b) over the catalysts Reaction conditions: P=3.1 MPa, WHSV=2 h-1 and H2/oil=1500 (v/v)

Tetralin might be hydrogenated to decalin or dehydrogenated to naphthalene during the hydrotreating reactions. Fig. 6(b) shows the selectivity to decalin over the catalysts. Apparently, Ni2P exhibited much higher selectivity to decalin than NiSx, and the Ni2P catalysts containing a small amount of S showed the moderate selectivities, indicating again that the presence of S was unfavorable to the hydrogenation of aromatic rings.

4 Conclusions

A highly loaded and dispersed 80% Ni/Al2O3 catalyst was prepared and calcined at 350 ℃ to obtain a NiO/Al2O3 sample with small NiO particles(~ 3 nm).Then the NiO/Al2O3 was sulfided by CS2 at 310 ℃ to Ni-Sx/Al2O3(Ni3S2 and Ni3S4)or phosphided by PPh3 at 320 ℃ to Ni2P/Al2O3.

When the NiSx/Al2O3 was phosphided with PPh3 at 320 ℃, NiSx was converted into Ni2P(13.3 nm)(NiSx(P)/Al2O3), which was as active as the directly phosphided Ni2P/Al2O3(7.0 nm), indicating that theNi-P-S species must be more active than the Ni-P species for the HDS of DBT, consistent with the results reported[20-21].

When the Ni2P/Al2O3 was treated with CS2 at 310~360 ℃, the Ni2P phase did not change, indicating that Ni2P was much more stable than NiSx(Ni3S2 and Ni3S4). Moreover, the Ni2P(S)/Al2O3(6.7 nm)treat-ed with CS2 at 310 ℃ was more active than the directly phosphided Ni2P/Al2O3(7.0 nm), indicating again that the Ni-P-S species must be more active than the Ni-P species for the HDS of DBT.

Acknowledgments: Financial supports from the NSFC(21773108), NSFC-DFG(21761132006)and fundamental research funds for central universities are acknowledged.

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